Customer case:

Valmet approach to Field Service drives customer satisfaction

Mar 14, 2022

Successful Recovery Boiler tuning at a North American specialty paper mill

Successful Recovery Boiler tuning at a North American specialty paper mill

 

“Very knowledgeable and took time to explain the recommended changes. Our team learned a lot and enjoyed having him here.”
Recovery Boiler Superintendent, Specialty Paper Mill in North America

Summary

Location North America
Challenges
  • Recovery boiler was operating with little to no bed, exposing the floor tubes and increasing the wear rate of floor tubes
  • Excessive black liquor was present on the boiler walls, increasing the wear rate of the wall tubes
  • Personnel changes in operations and maintenance roles created an increased demand for training
Solution

Valmet delivered a comprehensive Field Service package featuring:

  • Boiler tuning services
  • Boiler and furnace camera services
  • Control logic recommendations
  • Liquor nozzle recommendations
  • Technical expertise
  • Onsite training
Results
  • Adjusted operational parameters (including liquor temperature, liquor gun nozzles, liquor gun angle and combustion air to build a manageable char bed, reduce suspension burning and significantly reduce liquor/char/smelt on the walls), while maintaining emissions
  • Enabled operators to properly control air flow and minimize suspension burning
  • Improved spray pattern with alternative liquor nozzles
Keywords Field Service, Recovery boiler, North America, recovery boiler tuning