Customer case:

Optimized sludge dewatering removes constant manual sampling

Jul 12, 2023

Located at the heart of the Green Island, about a two-hour drive west of Dublin, the Athlone wastewater plant treats the wastewater of 25,000 people. The dewatering process runs from eight to ten hours per day, producing 130–150 m3 of sludge per day. Irish Water’s Athlone Wastewater Treatment Plant improved the control of its sludge dewatering process with a state-of-the-art Valmet Sludge Dewatering Optimizer (Valmet SDO) and two online Valmet Total Solids Measurement units (Valmet TS).

Valmet TS and Valmet SDO at Irish Water Athlone
We have been thrilled with the solution, and it is a good value for the money spent.
Jonathan Deane, Senior Engineer for Water, Environment and Climate Change at Westmeath County Council, Irish Water
We have been impressed by its accuracy and low maintenance.
Ger McIntyre, Wastewater Process Optimization Lead, Irish Water

Summary

Location Irish Water’s Athlone Wastewater Treatment Plant, Ireland
Customer challenge
  • The Athlone wastewater plant treats the wastewater of 25,000 people. The dewatering process runs from eight to ten hours per day, producing 130–150 m3 of sludge per day.
  • There was a constant need for the operators to continuously adjust the system parameters as inlet solids vary from 3% to 0.8% during the day.
Solution

Valmet Sludge Dewatering Optimizer (Valmet SDO) and two online Valmet Total Solids Measurement units (Valmet TS)

  • One Valmet TS was installed to measure the sludge feed into the centrifuge and one to measure the dry cake outlet.
  • Valmet SDO applies the inputs from solids and centrifuge measurements provided by Valmet TS to optimize the dewatering process.
Results
  • Minimized the amount of solids in the centrate, while maximizing the solids content in the dry cake – Cake sludge is now approximately 18% dry solids as opposed to 15% dry solids during manual operation
  • Decreased haulage costs due to dryer sludge
  • Improved control of sludge dewatering process – 7% less energy on centrifuge
  • Better control of polymer dosing and centrifuge torque
  • Less operator input and laboratory sampling are required 
Keywords Wastewater Treatement Plant, Europe, Automation